PONY

Pony mopeds - Swiss cultural heritage on two wheels

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The mopeds from Feuerthalen with the emblem of the lively little horse have been part of the typical Swiss street scene since the 1960s. Even if the two-wheelers have become somewhat rarer in recent years, Pony mopeds are still being built today, while Puch, Piaggio and other renowned manufacturers have long since ceased production. Let us take a closer look at this somewhat different and unusual manufacturer.

Seat
flag_swissSwitzerland, Feuerthalen
Status
Active
Foundation1961
logo_pony-mk1

Swissness at its best

Swiss knives, Swiss watches and Swiss tools are synonymous worldwide with unique quality, maximum precision and indestructible durability. The last point in particular also applies to the Swiss moped manufacturer Amsler & Co. From 1961 to the present day, mopeds have been built at the company headquarters in Feuerthalen using genuine craftsmanship. A specific calmness and impressive continuity are also reflected in the model range. The mopeds sold under the Pony Motos brand have only been available in two model variants since the start of production: the Pony Cross moped and the Pony GTX moped. These models have been built in almost unchanged form since the start of production. But for all its tranquillity, the moped manufacturer Amsler & Co has a long and rather eventful company history, which tells a lot about iron willpower, Swiss engineering skills and the little guy standing up to the big guy.

Brake lever pair full cast (Magura replica)

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512)

19602

Brake lever pair full cast (Magura replica)

Material: Aluminum · Color: silver

32,50 EUR

Brake lever (pair) full cast pointed (Magura replica)

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Zündapp Belmondo

19612

Brake lever (pair) full cast pointed (Magura replica)

Material: Aluminum · Color: silver

40,60 EUR

Main stand | Pony GTX / Cross Beta 521 (P8003S)
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For: Sachs · Pony / Cilo (Beta 521 & 512)

20128

Main stand | Pony GTX / Cross Beta 521 (P8003S)

Manufacturer: Pony · Material: Steel · Surface: varnished · Color: black · Stand base - center mount (A): 215 mm · Total width of stand base (B): 220 mm · Wide receptacle (C): 64 mm · Ø Receptacle (D): 8 mm · Spring nipple distance - center pivot axis (E): 80 mm · Total height: 250 mm · Pony OEM number: P8003S

116,30 EUR

Magura grips block pattern automatic (pair)
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512)

20286

Magura grips block pattern automatic (pair)

Ø inside: 22 mm · Ø inside: 24 mm · Manufacturer: Magura · Material: Rubber · Color: black

29,00 EUR

Wedge pinion / flywheel Beta 521 & 512 (A8046)
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For: Pony / Cilo (Beta 521 & 512)

20947

Wedge pinion / flywheel Beta 521 & 512 (A8046)

Width: 3 mm · Height: 3.8 mm · Manufacturer: Pony · Material: Steel · Total length: 9.3 mm

2,20 EUR

NewFren brake shoes Ø 90 x 17 | Pony
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For: Pony / Cilo (Beta 521 & 512)

21267

NewFren brake shoes Ø 90 x 17 | Pony

Manufacturer: NewFren · Ø drum: 90 mm · Width: 18 mm · Number of springs: 1 pcs · Springs included: Yes

15,00 EUR

EBR trim spring set incl. lamp brackets various forks
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For: Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Tomos

25568

EBR trim spring set incl. lamp brackets various forks

Surface: chrome-plated · Color: Chrome · Manufacturer: EWC · Ø spars: 28 mm

69,70 EUR

Airsal cylinder head gasket 43.5 mm | Beta 521, 512
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For: Pony / Cilo (Beta 521 & 512)

27795

Airsal cylinder head gasket 43.5 mm | Beta 521, 512

Manufacturer: Airsal · Place of use: Cylinder head · Thickness: 1.5 mm · Reinforced: Yes · Nominal diameter: 43.5 mm · Ø cylinder: 43.5 mm · Ø outlet inside: 45 mm

5,60 EUR

Airsal gasket cylinder base 43.5 mm | Beta 521, 512
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For: Pony / Cilo (Beta 521 & 512)

27796

Airsal gasket cylinder base 43.5 mm | Beta 521, 512

Manufacturer: Airsal · Place of use: Cylinder base · Thickness: 0.5 mm · Nominal diameter: 43.5 mm · Ø cylinder: 43.5 mm · Ø outlet inside: 47 mm

3,05 EUR

Tank cap plastic tank black | Pony Cross
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For: Pony / Cilo (Beta 521 & 512)

27799

Tank cap plastic tank black | Pony Cross

Manufacturer: Pony · Material: Plastic · Color: black · Fuel filler cap: screwed · Lockable: No · Vented: Yes

31,30 EUR

Not in stock

Gear holder removal 2nd gear clutch Pony Beta 521 (A8210)
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For: Pony / Cilo (Beta 521 & 512)

27797

Gear holder removal 2nd gear clutch Pony Beta 521 (A8210)

Manufacturer: Pony · Area of application: (Dis)assembly tool

119,80 EUR

Nut wrench removal 2nd gear clutch | Pony Beta 521 (A8211)
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For: Pony / Cilo (Beta 521 & 512)

27798

Nut wrench removal 2nd gear clutch | Pony Beta 521 (A8211)

Manufacturer: Pony · Area of application: Workshop accessories · Total length: 100 mm · Ø inside: 18 mm · Pony OEM number: A8211

102,30 EUR

Not in stock

Brake lever aluminum right | Pony / Cilo Beta 521 (P8319)
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For: Pony / Cilo (Beta 521 & 512)

27801

Brake lever aluminum right | Pony / Cilo Beta 521 (P8319)

Manufacturer: Pony · Material: Aluminum · Surface: varnished · Color: black · Place of use: right

16,20 EUR

EBR telescopic fork "Jumpy" blank (P4510) | Pony GTX widescreen & Beta 521
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For: Sachs · Pony / Cilo (Beta 521 & 512)

27678

EBR telescopic fork "Jumpy" blank (P4510) | Pony GTX widescreen & Beta 521

Manufacturer: EWC · Material: Aluminum · Material: Steel · Surface: chrome-plated · Surface: varnished · Color: Chrome · Color: silver · Adjustable: Yes · Spar end distance (center-center): 150 mm · Ø head tube inside: 21.5 mm · Ø outer head tube: 25.5 mm · Ø spars: 28 mm · Head tube length: 225 mm · Fork bridge - center wheel axle: 410 mm · Distance brake cam to wheel axle center-center: 38 mm · Total length: 670 mm · Thread length: 58 mm · Thread type: FG25.4 (1" 24G)

349,20 EUR

EBR lamp holders Ø 28 mm short plain black
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Tomos

27682

EBR lamp holders Ø 28 mm short plain black

Manufacturer: EWC · Color: black · Ø spars: 28 mm · Total length: 90 mm · Ø mounting hole: 6.4 mm

75,60 EUR

EBR lamp holders Ø 28 mm short plain chrome
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Tomos

27683

EBR lamp holders Ø 28 mm short plain chrome

Manufacturer: EWC · Surface: chrome-plated · Color: Chrome · Ø spars: 28 mm · Total length: 90 mm · Ø mounting hole: 6.4 mm

75,60 EUR

Page 1 of 70

Wayward company foundation

The former company founder Carl Theodor Amsler was born in 1825 as the son of a doctor in the Swiss town of Schinznach. After finishing school, the young Carl Theodor emigrated to America and founded his first company there, which manufactured optical and mathematical instruments. His company is successful and expands, and it seems as if Carl Theodor Amsler is experiencing the proverbial American Dream. But fate had a different plan in store for him and struck mercilessly. His factory in Philadelphia is completely destroyed in a devastating fire, Carl Theodor Amsler loses almost his entire fortune trying to rebuild it and returns to his old home almost penniless. But even though his first factory was destroyed in the flames, his entrepreneurial spirit and proverbial Swiss tenacity remained unbroken.

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New start and entry into the bicycle business

In 1865, he embarked on a new endeavour and founded a factory for fire extinguishers on the site of today's moped forge in Feuerthalen. Business was good again. Amsler & Co therefore begins to look for new business areas and expands its product range. As a result, Amsler was already travelling on two wheels by 1890, when the company entered the bicycle component business. Around 1900, the first contact was made with a German entrepreneur whose name is certainly recognised by every moped enthusiast: Ernst Sachs. The connection between Sachs and Amsler & Co, which began here, lasted for many years. It was not for nothing that the Pony-Cross mopeds and Pony-GTX mopeds were fitted with Sachs 503 engines at the factory in the 1960s. But more on that later. The company negotiated skilfully in 1903 and secured exclusive distribution for the ‘Torpedo freewheel hub’, a Sachs patent, for Switzerland. This rear wheel hub was a real bestseller and a veritable goldmine for the company from Feuerthalen. As a result of this first co-operation with Sachs, Amsler focused exclusively on the production and sale of bicycle components. However, business success did not always favour the company in the difficult 1930s and 1940s. In the period up to the end of the Second World War, Swiss bicycle manufacturers also had to overcome hard times. However, it is clear from the company's history that consistency, perseverance and tenacity were part of the DNA of the later moped manufacturer. This is how the company survived even these economically difficult decades.

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Mopeds are finally being built

From the 1950s onwards, the manufacturer returned to calmer waters and prospered. When the moped was about to start its triumphal march on Swiss roads, the future moped manufacturer reacted with lightning speed. In 1961, as soon as the motorbike class was officially approved in Swiss road traffic law, Feuerthalen was also at the starting line with pony mopeds. This early launch of the Pony mopeds proved to be a decisive advantage over the tough and actually overpowering competition from foreign moped manufacturers such as Piaggio, Puch and Tomos. The Swiss market was highly competitive during the onset of the moped boom in the 1960s, but as the Pony mopeds were there right from the start, a regular clientele quickly formed. The Pony-Cross and Pony-GTX mopeds, which were somewhat more simply equipped than the competitor models, also won over customers with their robustness and favourable price.

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What's under the Pony saddle?

The technical specifications of the two models have only changed marginally over the years; even the first Pony mopeds were powered by a fan-cooled single-cylinder two-stroke engine with 49 cm3 and an output of 1.2 hp or 0.88 kW. Initially, Sachs engines were used for Pony mopeds. Since the end of small engine production in Schweinfurt, the mopeds have been fitted as standard with an engine from the Italian company Betamotor. Then, as now, a Dell'Orto SHA 13.11 carburettor provided the ignitable mixture. Both models have identical engines and differ technically only in a few minor details such as the chain sprocket or tyres. Although the small but powerful steeds are no longer quite as affordable as they were when they were launched in 1961, they are still just as robust, frugal and endearing.

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The Ponys are still there!

Although a small moped manufacturer like Amsler could not and cannot completely do without suppliers from abroad when building its mopeds, Amsler mopeds still stand for the proverbial Swiss quality. To this day, no cheap parts from the Far East are used. As already mentioned, the 503 engine of the mopeds came from Sachs in Schweinfurt and numerous add-on parts and speedometers came from the Austrian vehicle manufacturer KTM. For a while, the Cross and GTX motorbikes were even completely assembled in the KTM factories in Austria. However, the assembly of the two-wheelers now takes place entirely in Feuerthalen again and many of the former co-operation partners are long gone or have given up the moped division. Only in Feuerthalen are mopeds still assembled. The supposedly small Swiss moped manufacturer obviously has the staying power and is keeping a wonderful piece of Swiss history alive.

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Popular PONY themes

#MOFAKULT #LIVINGICON

Nowhere is the freedom greater and the feeling of happiness stronger than at 30 km/h with the warm wind in your face.

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