SACHS

Sachs and its indestructible 2-strokes

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Anyone who loves mopeds will also appreciate the services of the almost indestructible Sachs 503 engine. This version of the legendary Sachs 50, produced exclusively for Switzerland, powered and still powers numerous mopeds from various manufacturers. Of course, the manufacturer and former global corporation has also given the world other beautiful daughters, such as the original Saxonette moped or the cult Hercules Sachs moped, but the opus magnum is definitely this particularly robust and low-maintenance engine.

Seat
flag_germanyGermany, Schweinfurt/Nürnberg
Status
Active
Foundation1895
logo_sachs

Bicycle and rolling bearing specialist becomes world-famous motor manufacturer

As with many renowned moped manufacturers, the Schweinfurt-based engine manufacturer's origins lie in the production of accessories for bicycles. In 1895, a good 40 years before the manufacturer's first 2-stroke engine was launched on the market, Präcisions-Kugellagerwerke Fichtel & Sachs produced bearings and bicycle hubs. A modest 70 hubs left the factory every day. Nobody could have guessed that this small manufacturing operation, which was located in a simple one-storey residential building, would one day mature into a genuine specialist for 2-stroke engines of world renown. The company's development gained momentum when the inventor and company founder Ernst Sachs developed the Torpedo freewheel hub for bicycles. A great success, as the particularly low-maintenance bicycle rear wheel hub became a real bestseller. Spurred on by its success and equipped with fresh capital from the proceeds of marketing the Torpedo freewheel hub, numerous other patents, innovations and new developments in the field of roller bearings and bicycle hubs followed. Even the First World War and the Great Depression only temporarily slowed the company's rapid growth.

Nos
CEV lamp head Typo 105 (large rim) NOS
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For: Universal · Puch · Sachs

15869

CEV lamp head Typo 105 (large rim) NOS

Color: Chrome · Color: transparent · Manufacturer: CEV · Ø outside: 130 mm · Number of fixing points: 1 pcs · Test mark: E3 · Material: Glass · Material: Plastic · Material: Sheet metal (steel) · Ø Frame: 44.7 mm · Ø inside: 105 mm · Ø External connection: 130 mm · Bulb holder: BA20d · Depth: 82 mm · Mounting type: Tab for screwing

93,20 EUR

Nos
BERU Ignition Interrupter, No Wires, NOS | Bosch / Ducati
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For: Puch · Sachs · Zündapp Belmondo · Tomos · DKW · Hercules · Kreidler · Zündapp · KTM · Rixe

15715

BERU Ignition Interrupter, No Wires, NOS | Bosch / Ducati

Manufacturer: BERU · Ø axle: 4 mm · Number of fixing points: 1 pcs · Ø mounting hole: 4.5 mm · Material: Steel · Cable available: No · Area of application: Original · Area of application: Standard · Alternative version of the Pony OEM number: A4606 · Alternative version of the Sachs OEM number: 0983 106 000 · BOSCH OEM number: 1 217 013 021 · BOSCH OEM number: 1 217 013 022 · BOSCH OEM number: 1 217 013 015 · BERU OEM number: 0 340 100 465

29,10 EUR

BERU breaker without axle | Bosch ignition
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For: Puch · Sachs · Zündapp Belmondo · Tomos · DKW · Hercules · Kreidler · Zündapp · KTM · Rixe

15716

BERU breaker without axle | Bosch ignition

Manufacturer: BERU · Ø axle: 4 mm · Number of fixing points: 1 pcs · Ø mounting hole: 4.5 mm · Material: Steel · Cable available: No · Area of application: Original · Area of application: Standard · Pony OEM number: A4606 · Sachs OEM no.: 0983 106 000 · BOSCH OEM number: 1 217 013 015 · BERU OEM number: 0 340 100 436

23,20 EUR

TAYA chain lock pedal chain
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Solex · Alpa Chopper / Turbo · Cilo

15722

TAYA chain lock pedal chain

Chain pitch: 1/2" x 1/8" · Chain type: 410 · Color: black · Manufacturer: TAYA · Material: Steel · Number of chain links: 1 pcs · Chain lock type: Spring lock

2,25 EUR

EFFE screw-in condenser | Bosch / Minarelli
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For: Puch · Sachs · Zündapp Belmondo · Tomos · DKW · Hercules · Kreidler · Malaguti · Zündapp · KTM · Batavus · Rixe · Italjet

15706

EFFE screw-in condenser | Bosch / Minarelli

Height: 25 mm · Manufacturer: EFFE · Ø outside: 18 mm · Capacity: 0.22 µF · Mounting type: Plug connection clamped · Connection type: Thread for screwing · Total height: 28 mm · Thread type: M3x0.5 (standard thread) · Area of application: Original · Area of application: Standard · Minarelli OEM number: 8201306 · BOSCH OEM number: 2 207 330 041 · BOSCH OEM number: 2 207 330 050

14,60 EUR

Inox
66HEROES pointed nut "Spike" M10.5x1 Backpedal Inox
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For: Puch · Sachs · Zündapp Belmondo · Cilo

15708

66HEROES pointed nut "Spike" M10.5x1 Backpedal Inox

Height: 38 mm · Manufacturer: 66HEROES · Material: Chrome steel (colloquially known as stainless steel) · Nut type: Pointed nut · Nominal diameter (thread): 10.5 mm · Drive: External hexagon · Width across flats: 17 mm · Thread type: MF10.5x1 (fine pitch thread)

16,20 EUR

swiing® revival crankshaft "original" | Sachs 50/2, 50/3
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For: Sachs

15871

swiing® revival crankshaft "original" | Sachs 50/2, 50/3

Manufacturer: swiing® revival parts · Material: Steel · Cheek type: standard · Crankshaft stroke: 42 mm · Connecting rod length center-center: 85 mm · Total length of crankpin on clutch side: 40.6 mm · Total length crankpin ignition side: 63.2 mm · Ø crank webs: 30 mm · Ø piston pin (B): 12 mm · Ø Connecting rod eye: 15 mm · Ø Bearing seat (clutch side): 15 mm · Ø Bearing seat (ignition side): 15 mm · Thread type: MF10x1 (fine pitch thread) · Thread length: 8 mm · Thread length: 11 mm · Dimension needle bearing: 12 / 15 x 14.2 mm (axe 12) · Length 1st paragraph: 18.7 mm · Length 2nd paragraph: 14 mm · Ø 1st step (on the coupling side): 15 mm · Ø 2nd shoulder (on the clutch side): 12 mm · Length of shoulder (ignition side): 34 mm · Weight: 901 g · Number of gears: 1 pcs · Number of gears: 3 pcs · Area of application: Standard · Pony OEM number: A2565 · Sachs OEM no.: 0286 139 400

131,70 EUR

swiing® revival Stud Bolt M5x23 Inlet (Diaphragm) 10.9 | Sachs 50/2 (A3700)
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For: Sachs

16088

swiing® revival Stud Bolt M5x23 Inlet (Diaphragm) 10.9 | Sachs 50/2 (A3700)

Total length: 23 mm · Manufacturer: swiing® revival parts · Material: Steel · Surface: galvanized (blue) · Diameter: 4.9 mm · Nominal diameter (thread): 5 mm · Thread type: M5x0.8 (standard thread) · Thread length: 6 mm · Thread length: 12 mm · Area of application: Standard · Pony OEM number: A3700 · Sachs OEM no.: 0640 016 101 · Sachs OEM no.: 0640 016 102

2,10 EUR

Carburetor cover Bing SSB, SSE with M6 connection

For: Puch · Sachs · ILO / JLO

16092

Carburetor cover Bing SSB, SSE with M6 connection

Material: Aluminum · Component group Carburetor: Adjusting screws, float, etc. · Carburetor type: SSB · Carburetor type: SSE · Thread type: M6x1 (standard thread)

8,05 EUR

swiing® revival screw plug M14x1 gray | Sachs 503 2AL/2BL/AAL/AC/ABL, 504, 505, 535 (A4243)
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For: Sachs · Hercules

16087

swiing® revival screw plug M14x1 gray | Sachs 503 2AL/2BL/AAL/AC/ABL, 504, 505, 535 (A4243)

Color: gray · Manufacturer: swiing® revival parts · Material: Plastic · Drive: Slot · Screw head: Panhead · Thread type: MF14x1 (fine pitch thread) · Pony OEM number: A4243 · Sachs OEM no.: 0240 140 207 · Sachs OEM no.: 0240 140 107

6,30 EUR

Float cover Bing SSB 12 mm

For: Puch · Sachs

16081

Float cover Bing SSB 12 mm

Number of fixing points: 2 pcs · Ø mounting hole: 4 mm · Material: Aluminum · Component group Carburetor: Adjusting screws, float, etc. · Carburetor type: SSB · Thread type: M4x0.7 (standard thread) · Alternative version of the Pony OEM number: A1963 · Alternative version of the Sachs OEM number: 0261 002 006

17,40 EUR

Tank sticker "Cross" 90 x 20 | Pony 503 S Cross

For: Sachs

16098

Tank sticker "Cross" 90 x 20 | Pony 503 S Cross

Width: 90 mm · Height: 20 mm · Material: Polyvinyl chloride (PVC) · Place of use: Tank (+ frame) · Rear side texture: Adhesive · Consistency: UV-resistant · Consistency: petrol resistant · Transferfolie: No

15,10 EUR

"TIGRA" Sticker, New Version, 84 x 12 mm | Tigra

For: Puch · Sachs

16099

"TIGRA" Sticker, New Version, 84 x 12 mm | Tigra

Width: 84 mm · Height: 12 mm · Place of use: Frame (+ tank) · Material: Polyvinyl chloride (PVC) · Rear side texture: Adhesive · Consistency: petrol resistant · Transferfolie: No

17,40 EUR

sticker "pony junior" gold 97 x 40 foil plot | Sachs Pony Junior

For: Sachs

16097

sticker "pony junior" gold 97 x 40 foil plot | Sachs Pony Junior

Color: gold · Width: 97 mm · Height: 40 mm · Place of use: Frame (+ tank) · Material: Polyvinyl chloride (PVC) · Surface: shiny · Rear side texture: Adhesive · Consistency: UV-resistant · Consistency: petrol resistant · Transferfolie: Yes

17,40 EUR

DKW-Luxe sticker Sachs tank

For: Sachs · DKW

16104

DKW-Luxe sticker Sachs tank

Width: 128 mm · Height: 14 mm · Material: Polyvinyl chloride (PVC) · Place of use: Tank (+ frame) · Rear side texture: Adhesive · Consistency: UV-resistant · Consistency: petrol resistant · Transferfolie: No

15,10 EUR

EBR lamp holder short
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Tomos

15737

EBR lamp holder short

Color: Chrome · Manufacturer: EWC · Material: Steel · Surface: chrome-plated · Ø spars: 28 mm

23,90 EUR

Page 1 of 195

Entry into the 2-stroke business

The sale of the rolling bearing division to Svenska Kullagerfabriken (SKF) was a historic move that injected a lot of fresh capital into the company's coffers. Money that Ernst Sachs invested to a large extent in the research and development of accessory components for the automotive industry and small engines. A few years later, this decision would bear rich fruit and establish the reputation of the Schweinfurt-based manufacturer in the field of 2-stroke engines. The German company had recognised the signs of the times. The bicycle as a means of transport for the masses had not become obsolete, but the future of mobility in the 1930s demanded motorisation.

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The original Saxonette moped

The Schweinfurt-based company's answer was the Saxonette, a two-stroke, nose-piston engine with a displacement of 60 cm³ and an output of 1.2 hp, which could be installed in the rear wheel hub of bicycles. Bicycles equipped with this 2-stroke wheel hub engine were already travelling at a remarkable 25-30 km/h. However, the engine was particularly impressive due to its reliability. Overall, the concept of the engine for light motorbikes was a complete success and enjoyed strong demand. In the 1930s, up to 5000 units of the wheel hub engine left the Schweinfurt factory every year, but the unit was also built under licence by Victoria or Wanderer. Durability, low-maintenance operation and robustness were the hallmarks that characterised this little masterpiece of engineering. It was also these characteristics that became a genuine trademark of the stationary and mobile small and 2-stroke engines from the Schweinfurt manufacturer in the years that followed. The reputation of the indestructible and unbreakable Sachs engines was born, and it hardly mattered what powered the units. In addition to the Saxonette two-stroke engine, the company also developed motorbike and boat engines as well as stationary power units for industrial plants during this time.

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Der Sachs 50 – das Triebwerk des goldenen Töffli-Zeitalters

Nach dem Ende des Zweiten Weltkrieges untermauerte der Hersteller diesen Ruf weiter. Die Produktpalette wurde mit zahlreichen Neuentwicklungen von Aggregaten mit einem Hubraum bis 50 cm³ ergänzt. Besonders berühmt wurde der Sachs 50, der in unterschiedlichen Versionen in zahlreichen Töfflis verbaut wurde. Zahlreiche Hersteller im In- und Ausland setzten auf die Motoren aus Schweinfurt. Aus diesem Grund bürgerten sich für viele Mofas Doppelnamen ein. Neben dem Fahrzeughersteller wurde der Motorhersteller im selben Atemzug genannt. So erklären sich die Typenbezeichnungen wie Rixe-Sachs-Töffli.

Speziell und exklusiv für die Schweiz wurde die Version Sachs 503 entwickelt, die viele Jahre serienmässig in den Pony-Mofas der Schweizer Töfflischmiede Amsler sowie in den ALPA-Hödis des eidgenössischen Herstellers Stähli verbaut wurde. Der 503-Mofamotor war sowohl in einer gebläsegekühlten Version, also auch in einer noch robusteren fahrwindgekühlten Ausführung zu haben. Er leistete in der handgeschalteten Variante 0,8 PS bei 3000 U/min. Die Automatik-Modelle AAL, ABL, AB, AC und ADV waren etwas flotter und lieferten 1,2 PS bei 3800 U/min.

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A huge two-wheeler empire is born

It is a historic stroke of luck that the renowned and traditional Swiss moped makers were able to resist the Schweinfurt company's hunger for expansion. Fichtel & Sachs had a huge appetite for two-wheeler manufacturers in those years. In the post-war years, the company acquired majority shareholdings in numerous renowned German moped and vehicle manufacturers. The takeover was kept secret for a long time; the purchase of the long-established moped manufacturer Hercules was handled via straw men and only officially announced in 1965.

Partly because the Hercules mopeds had already been equipped with engines from Schweinfurt at the factory and the two companies cooperated closely, it was possible to conceal the takeover for a long time. When a golden age for mopeds was dawning in the mid-1960s and the moped boom was already making itself felt through the sharp rise in demand for mopeds, the group also swallowed up Zweirad-Union, which also built the legendary Victoria mopeds and DKW mopeds, among others. It was not only due to the reliability of the small engines produced by the Schweinfurt-based company that the majority of the moped fleet was equipped with a Sachs engine until the 1980s; the German manufacturer's expansive corporate policy also played a part in this. Nevertheless, the small powerhouse has confirmed its reliability to this day in thousands of mopeds that are still on the road with this engine.

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Has the 503 engine long been history?

The manufacturer Fichtel & Sachs was itself the subject of company takeovers and mergers in the 1990s. The former Schweinfurt engine manufacturer is actually still active in some areas today, although the company is now owned by ZF Friedrichshafen. Unfortunately, the 503 engine is long gone. In 1996, the production of all small engines with the S logo was discontinued. Fortunately, however, many of the engines are still running many years after the final production stop. This is due not only to the legendary reliability of the indestructible moped engine, but also to the fact that many moped enthusiasts look after and maintain their 503-powered scooters with exemplary care and passion.

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Freedom has never felt greater, joy never stronger — than at 30 km/h with the breeze as your companion.

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